Hypertherm V9 Series Phoenix Rev.11 Bedienungsanleitung Seite 11
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Phoenix 9.76.0 Installation and Setup Manual 806410 11
Contents
Analog Input Diagnostics .......................................................................................................................................................... 202
Inputs ..................................................................................................................................................................................... 202
Analog Inputs ....................................................................................................................................................................... 202
Drives and Motors ...................................................................................................................................................................... 203
SERCOS Drives and Motors Test .......................................................................................................................................... 204
Using Norton Ghost Utility ........................................................................................................................................................ 204
Creating a Ghost Recovery File ...................................................................................................................................... 205
Retrieving an Image File .................................................................................................................................................... 206
9 Motion Control .......................................................................................................................... 207
Closed Loop Servo Control ..................................................................................................................................................... 207
Typical Velocity and Position Loop System .................................................................................................................. 208
Encoders ....................................................................................................................................................................................... 209
Following Error .................................................................................................................................................................... 210
Position and Servo Error ................................................................................................................................................... 210
Encoder Counts and Maximum Machine Speed ................................................................................................................. 210
Determining Maximum Machine Speed ......................................................................................................................... 210
Gain ............................................................................................................................................................................................... 211
Proportional Gain ................................................................................................................................................................ 211
Integral Gain ......................................................................................................................................................................... 211
Derivative Gain .................................................................................................................................................................... 211
Feedforward ......................................................................................................................................................................... 211
Velocity Gain ........................................................................................................................................................................ 212
Tuning Procedures ..................................................................................................................................................................... 212
Tuning for Velocity Drives ................................................................................................................................................. 212
Tuning for Current Drives .................................................................................................................................................. 213
Motion Tuning Watch Windows ............................................................................................................................................. 214
10 Motion Compensation ............................................................................................................. 217
Hardware and Software Requirements ................................................................................................................................. 217
Overview ....................................................................................................................................................................................... 217
Calculating Compensation Data ............................................................................................................................................. 218
Calculating Backlash Compensation ............................................................................................................................. 221
Capturing and Using Motion Data in Phoenix ...................................................................................................................... 222
Map Axes ...................................................................................................................................................................................... 225
Create the Motion Compensation Data File ......................................................................................................... 228
Load the Data File ...................................................................................................................................................................... 229
Turn on Motion Compensation ................................................................................................................................................ 229
Save the Setup File .................................................................................................................................................................... 230
- Software Version 9 Series 1
- Phoenix Software 3
- Version 9 Series 3
- Contents 10
- DANGER WARNING CAUTION 15
- ELECTRIC SHOCK CAN KILL 16
- Fire prevention 17
- Explosion prevention 17
- SC-18 Safety and Compliance 18
- GROUNDING SAFETY 19
- COMPRESSED GAS EQUIPMENT 20
- GAS CYLINDERS CAN 20
- EXPLODE IF DAMAGED 20
- Safety and Compliance SC-21 21
- NOISE CAN DAMAGE HEARING 22
- Safety and Compliance SC-23 23
- LASER RADIATION 24
- ADDITIONAL SAFETY INFORMATION 24
- WARNING LABELS 25
- Warning labels 26
- Symbols and marks 27
- SC-28 Safety and Compliance 28
- Product Stewardship 29
- Introduction 29
- Certification test marks 29
- Higher-level systems 31
- Safety and Compliance SC-33 33
- The REACH regulation 34
- Shrink-wrap License Agreement 35
- Section 1 37
- System Tools 37
- 1 – System Tools 38
- CNC performance information 39
- Back up the hard drive 40
- Scan Hard Disk 41
- Antivirus 42
- Defragment hard disk 43
- Launch an External Program 43
- Software installed on the CNC 45
- Phoenix setup files 46
- Save and load the setup file 47
- Reload factory settings 49
- CAUTION! 49
- Section 2 51
- Machine Setup 51
- About axis assignments 55
- System axis screens 58
- Transverse or Rail Axis 60
- Dual Gantry Axis 64
- CBH Axis 67
- Rotate Axis 69
- Tilt Axis 71
- Transverse 2 Axis 74
- Laser Mapping 78
- Setting Speeds 79
- CBH Speeds 81
- THC Speeds 81
- S-curve acceleration 82
- S-curve setup 84
- Torch Height Disable 85
- Configuring Ports 87
- Phoenix Link Configuration 90
- Command THC Port Designation 91
- Configuring I/O 92
- Digital Input Definitions 93
- Digital Output Definitions 97
- 2 – Machine Setup 100
- Speed Pot and Joystick Setup 101
- Section 3 103
- Sensor THC axis 103
- Entering the slide length 104
- Sensor THC axis screen 108
- Tuning the axis with gains 109
- Tracking Mode 113
- Sensor THC I/O points 114
- Watch Window setup 115
- Sensor Ti axis setup 116
- Sensor THC Axis screen 117
- Station Configuration screen 117
- ArcGlide THC axis 118
- Mechanical 121
- Miscellaneous 121
- Section 4 123
- SERCOS setup 123
- SERCOS III support 123
- 4 – SERCOS setup 124
- General recommendations 124
- Drive I/O 124
- Inline I/O bus coupler 125
- Troubleshooting tips 125
- SERCOS setup screen 126
- SERCOS II support 127
- I/O modules 128
- SERCSO II setup screen 129
- Section 5 131
- Station Setup 131
- Overview 131
- Generic and numbered I/O 131
- Enabling station I/O 132
- 5 – Station Setup 133
- Basic operating sequence 133
- Station configuration screen 136
- Conflicting process 137
- Troubleshooting steps 144
- Section 6 145
- Special Setups 145
- 6 – Special Setups 146
- Status/Feature List 147
- Status/Message or Wizard List 148
- Soft Keys 149
- Section 7 151
- Plasma Setup 151
- Plasma 1 and Plasma 2 151
- 7 – Plasma Setup 152
- Plasma cut sequence 155
- I/O and diagnostics 159
- HPR diagnostics 159
- Power Supply Inputs 160
- Gas Console Inputs 161
- Power Supply Outputs 162
- Gas Console Outputs 163
- Powermax plasma supply 164
- Powermax Diagnostic screen 168
- MAXPRO200 plasma supply 169
- System error output 171
- MAXPRO200 Diagnostic screen 174
- Section 8 177
- Diagnostics 177
- Remote Help 177
- Load Additional Manuals 177
- 8–Diagnostics 178
- 8 – Diagnostics 179
- Serial Test 180
- USB Test 181
- I/O Test 182
- Axis Test 184
- THC Test 186
- LAN and Hypernet Tests 187
- Operator Interface Test 187
- Joystick and Speedpot Test 197
- Expanded I/O 201
- Analog Input Diagnostics 202
- Drives and Motors 203
- SERCOS Drives and Motors Test 204
- Using Norton Ghost Utility 204
- Retrieving an Image File 206
- Section 9 207
- Motion Control 207
- Closed Loop Servo Control 207
- 9 – Motion Control 208
- Encoders 209
- Following Error 210
- Position and Servo Error 210
- Proportional Gain 211
- Integral Gain 211
- Derivative Gain 211
- Feedforward 211
- Tuning Procedures 212
- Tuning for Current Drives 213
- Motion Tuning Watch Windows 214
- Section 10 217
- Motion Compensation 217
- Calculating Compensation Data 218
- 10 – Motion Compensation 220
- Map Axes 225
- Load the Data File 229
- Turn on Motion Compensation 229
- Save the Setup File 230
- Section 11 231
- Networking 231
- Before You Begin 231
- About Network Connections 232
- 11 – Networking 233
- Mapping a Network Drive 238
- Adding a Folder in Phoenix 240
- Section 12 241
- Serial Ports 241
- Control RS-232C DB-9 Pinout 242
- Control RS-422 DB-9 Pinout 243
- 12 – Serial Ports 244
- Section 13 245
- Phoenix Link 245
- Files Menu 246
- Settings Menu 247
- Installation 248
- 13 – Phoenix Link 249
- Change Master Folder 249
- Operating Multiple Links 251
- Hardware 252
- Operating Phoenix Link 252
- Common Errors 253
- Section 14 255
- Aligning Plates 255
- Notes about APA 255
- Sensing Sequence 256
- Five-Point Alignment 256
- Three Point Alignment 257
- 14 – Aligning Plates 258
- Section 15 259
- Oxyfuel Application 259
- Oxyfuel overview 260
- 15 – Oxyfuel Application 261
- Low preheat fuel gas options 262
- Oxyfuel cut sequence 262
- Oxyfuel inputs 266
- Oxyfuel outputs 267
- Setting up oxyfuel 269
- Oxyfuel cut chart 271
- Setting up analog outputs 273
- Section 16 279
- Waterjet Application 279
- Waterjet system overview 280
- 16 – Waterjet Application 281
- Serial communications 282
- Sequence of operations 283
- Waterjet I/O 286
- Waterjet height control 287
- Calibration 289
- Foot Sensor Up input 289
- Initial height sense (IHS) 289
- Low pressure piercing 290
- Cutting a part 291
- Cut speed calculator 292
- Waterjet system messages 292
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