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ArcGlide THC Instruction Manual 806450 87
2–Installation
Install the optional HMI
Figure 20
117.60 mm
(4.63 inch)
Front view
Bottom view
63.50 mm
(2.50 inch)
5.00 mm
(0.20 inch)
diameter
10-32 X 9.52 mm
(0.375 inch)
Phillips screw
Right side view
19.43 mm
(0.77 inch)
65.00 mm
(2.50 inch)
9.55 mm
(0.38 inch)
203.20 mm
(8.00 inch)
298.00 mm
(11.73 inch)
130.58 mm
(5.14 inch)
101.6 0 mm
(4.00 inch)
- ArcGlide 1
- © 2015 Hypertherm Inc 2
- Contents 10
- DANGER WARNING CAUTION 13
- ELECTRIC SHOCK CAN KILL 14
- Fire prevention 15
- Explosion prevention 15
- SC-16 Safety and Compliance 16
- GROUNDING SAFETY 17
- COMPRESSED GAS EQUIPMENT 18
- GAS CYLINDERS CAN 18
- EXPLODE IF DAMAGED 18
- Safety and Compliance SC-19 19
- NOISE CAN DAMAGE HEARING 20
- Safety and Compliance SC-21 21
- LASER RADIATION 22
- ADDITIONAL SAFETY INFORMATION 22
- WARNING LABELS 23
- Warning labels 24
- Symbols and marks 25
- SC-26 Safety and Compliance 26
- Product Stewardship 27
- Higher-level systems 28
- Environmental Stewardship 29
- Safety and Compliance SC-31 31
- Screening and shielding 32
- Warranty 33
- Insurance 34
- Transfer of rights 34
- Section 1 35
- 1 – Specifications 36
- ArcGlide control module 36
- Lifter assembly 36
- Human machine interface (HMI) 37
- Plasma interface board 37
- Industrial Ethernet switch 37
- Figure 2 39
- Lifter assembly (090053) 40
- Figure 3 42
- Optional HMI (090055) 43
- Figure 4 43
- Figure 5 44
- Figure 6 45
- Ethernet switch 46
- ArcGlide communication 48
- Figure 7 49
- Discrete communication 50
- Figure 8 50
- Mixed communication 51
- Figure 9 51
- Figure 10 51
- Serial communication 51
- Section 2 53
- Installation 53
- Hardware setup 53
- Installation requirements 54
- Types of grounding 55
- Grounding practices 55
- WARNING! 55
- Chassis and RFI ground 58
- AC earth ground 58
- Figure 11 59
- Figure 12 60
- WARNING! 62
- Install the lifter 77
- Side panel 78
- Ground the lifter 80
- Extended torch sleeve option 81
- Figure 15 81
- Figure 16 82
- Install the control module 84
- Figure 18 85
- Ground the control module 86
- Figure 19 86
- Install the optional HMI 87
- Figure 21 88
- Ground the HMI 89
- Figure 23 90
- Figure 24 91
- Connect Hypernet cables 92
- PWR2PWR1 93
- Connect discrete cables 95
- Power cable 97
- Figure 27 97
- Lifter interface cable 98
- 2 – Installation 100
- 2–Installation 101
- CNC I/O cable 105
- CNC discrete I/O 108
- Figure 28 108
- Plasma interface I/O cable 110
- Figure 29 113
- Plasma discrete I/O 113
- Serial plasma interface cable 116
- Figure 30 117
- Relay outputs 118
- Figure 31 118
- Set up ArcGlide and Hypernet 119
- Figure 32 119
- ArcGlide axis setup 120
- Figure 33 120
- Figure 34 125
- Section 3 127
- Operation 127
- Operator controls 127
- 3 – Operation 128
- Daily operations 130
- ArcGlide THC operating modes 131
- Initial height sense 133
- 3–Operation 134
- Figure 35 134
- Operating the control module 135
- Screen 0 – Idle Park 136
- Screen 2 – Options 137
- Screen 4 – Outputs to the CNC 138
- Screen 11 – Last errors 142
- Operating the HMI 143
- HMI screen hierarchy 144
- Main screen 146
- Figure 37 146
- Setup screen 147
- Figure 38 147
- Diagnostics screen 148
- Figure 39 148
- Installation Data screen 153
- Figure 40 153
- Manual mode 155
- Figure 41 155
- Lifter Disabled mode 155
- Figure 42 155
- ArcGlide operating parameters 156
- THC mode 157
- Cut chart values 157
- Automatically-set parameters 158
- Plasma cutting tips 161
- Section 4 169
- Maintenance 169
- Introduction 169
- Lifter routine maintenance 169
- 4 – Maintenance 170
- Figure 44 170
- Apply a film of oil 171
- Calibrate arc voltage 172
- CNC PLASMA 173
- Flow of ArcGlide operations 174
- Common machine-cutting faults 178
- Update ArcGlide firmware 180
- Operator tests 181
- Problems and solutions 182
- Troubleshooting routines 185
- Error 21 – Ohmic tip sense 188
- Error message displays 191
- ArcGlide errors 191
- Table 7 – Normal Errors 192
- Table 8 – Critical Errors 204
- Figure 46 209
- Figure 47 210
- ArcGlide PCBs 211
- THC processor board (228578) 220
- Section 5 235
- Parts List 235
- Lifter parts 235
- Breakaway parts 236
- Lifter motor and slide parts 237
- Control module parts 238
- HMI parts 239
- Plasma interface boards 240
- Section 6 241
- Wiring Diagrams 241
- Wiring diagram symbols 242
- 6 – Wiring Diagrams 243
- Appendix A 249
- Overview 249
- ArcGlide THC Operation 249
- Serial Protocol 249
- ArcGlide THC Responses 250
- Calculating the Checksum 250
- Setup Commands 252
- Operating Commands 255
- Appendix B 269
- Specifications 270
- Limitations 271
- RS-422 serial protocol 271
- Figure 48 272
- Replacing a Command THC 272
- Figure 49 274
- Figure 50 275
- Connect serial cables 276
- Jumper wire 283
- Connector A Connector B 284
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