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ArcGlide THC Instruction Manual 806450 35
Section 1
Specifications
Introduction
The Hypertherm ArcGlide THC is a voltage sensing, torch height control (THC) system that is designed for plasma
cutting applications on an X-Y cutting machine. The system uses the plasma arc voltage to control the physical distance
between the torch and the workpiece during cutting. Up to 4 ArcGlide systems can be installed on a cutting machine.
The system includes the components shown in Figure 1.
Figure 1
1
2
3
4
5
6
7
8
9
10
1 Plasma system
2 ArcGlide HMI (optional)
3 CNC
4 Rails
5 Star ground
6 ArcGlide control module
7 Gantry
8 ArcGlide lifter
9 Workpiece
10 Cutting machine
- ArcGlide 1
- © 2015 Hypertherm Inc 2
- Contents 10
- DANGER WARNING CAUTION 13
- ELECTRIC SHOCK CAN KILL 14
- Fire prevention 15
- Explosion prevention 15
- SC-16 Safety and Compliance 16
- GROUNDING SAFETY 17
- COMPRESSED GAS EQUIPMENT 18
- GAS CYLINDERS CAN 18
- EXPLODE IF DAMAGED 18
- Safety and Compliance SC-19 19
- NOISE CAN DAMAGE HEARING 20
- Safety and Compliance SC-21 21
- LASER RADIATION 22
- ADDITIONAL SAFETY INFORMATION 22
- WARNING LABELS 23
- Warning labels 24
- Symbols and marks 25
- SC-26 Safety and Compliance 26
- Product Stewardship 27
- Higher-level systems 28
- Environmental Stewardship 29
- Safety and Compliance SC-31 31
- Screening and shielding 32
- Warranty 33
- Insurance 34
- Transfer of rights 34
- Section 1 35
- 1 – Specifications 36
- ArcGlide control module 36
- Lifter assembly 36
- Human machine interface (HMI) 37
- Plasma interface board 37
- Industrial Ethernet switch 37
- Figure 2 39
- Lifter assembly (090053) 40
- Figure 3 42
- Optional HMI (090055) 43
- Figure 4 43
- Figure 5 44
- Figure 6 45
- Ethernet switch 46
- ArcGlide communication 48
- Figure 7 49
- Discrete communication 50
- Figure 8 50
- Mixed communication 51
- Figure 9 51
- Figure 10 51
- Serial communication 51
- Section 2 53
- Installation 53
- Hardware setup 53
- Installation requirements 54
- Types of grounding 55
- Grounding practices 55
- WARNING! 55
- Chassis and RFI ground 58
- AC earth ground 58
- Figure 11 59
- Figure 12 60
- WARNING! 62
- Install the lifter 77
- Side panel 78
- Ground the lifter 80
- Extended torch sleeve option 81
- Figure 15 81
- Figure 16 82
- Install the control module 84
- Figure 18 85
- Ground the control module 86
- Figure 19 86
- Install the optional HMI 87
- Figure 21 88
- Ground the HMI 89
- Figure 23 90
- Figure 24 91
- Connect Hypernet cables 92
- PWR2PWR1 93
- Connect discrete cables 95
- Power cable 97
- Figure 27 97
- Lifter interface cable 98
- 2 – Installation 100
- 2–Installation 101
- CNC I/O cable 105
- CNC discrete I/O 108
- Figure 28 108
- Plasma interface I/O cable 110
- Figure 29 113
- Plasma discrete I/O 113
- Serial plasma interface cable 116
- Figure 30 117
- Relay outputs 118
- Figure 31 118
- Set up ArcGlide and Hypernet 119
- Figure 32 119
- ArcGlide axis setup 120
- Figure 33 120
- Figure 34 125
- Section 3 127
- Operation 127
- Operator controls 127
- 3 – Operation 128
- Daily operations 130
- ArcGlide THC operating modes 131
- Initial height sense 133
- 3–Operation 134
- Figure 35 134
- Operating the control module 135
- Screen 0 – Idle Park 136
- Screen 2 – Options 137
- Screen 4 – Outputs to the CNC 138
- Screen 11 – Last errors 142
- Operating the HMI 143
- HMI screen hierarchy 144
- Main screen 146
- Figure 37 146
- Setup screen 147
- Figure 38 147
- Diagnostics screen 148
- Figure 39 148
- Installation Data screen 153
- Figure 40 153
- Manual mode 155
- Figure 41 155
- Lifter Disabled mode 155
- Figure 42 155
- ArcGlide operating parameters 156
- THC mode 157
- Cut chart values 157
- Automatically-set parameters 158
- Plasma cutting tips 161
- Section 4 169
- Maintenance 169
- Introduction 169
- Lifter routine maintenance 169
- 4 – Maintenance 170
- Figure 44 170
- Apply a film of oil 171
- Calibrate arc voltage 172
- CNC PLASMA 173
- Flow of ArcGlide operations 174
- Common machine-cutting faults 178
- Update ArcGlide firmware 180
- Operator tests 181
- Problems and solutions 182
- Troubleshooting routines 185
- Error 21 – Ohmic tip sense 188
- Error message displays 191
- ArcGlide errors 191
- Table 7 – Normal Errors 192
- Table 8 – Critical Errors 204
- Figure 46 209
- Figure 47 210
- ArcGlide PCBs 211
- THC processor board (228578) 220
- Section 5 235
- Parts List 235
- Lifter parts 235
- Breakaway parts 236
- Lifter motor and slide parts 237
- Control module parts 238
- HMI parts 239
- Plasma interface boards 240
- Section 6 241
- Wiring Diagrams 241
- Wiring diagram symbols 242
- 6 – Wiring Diagrams 243
- Appendix A 249
- Overview 249
- ArcGlide THC Operation 249
- Serial Protocol 249
- ArcGlide THC Responses 250
- Calculating the Checksum 250
- Setup Commands 252
- Operating Commands 255
- Appendix B 269
- Specifications 270
- Limitations 271
- RS-422 serial protocol 271
- Figure 48 272
- Replacing a Command THC 272
- Figure 49 274
- Figure 50 275
- Connect serial cables 276
- Jumper wire 283
- Connector A Connector B 284
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