Hypertherm HSD130 HySpeed Plasma Bedienungsanleitung Seite 82
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INSTALLATION
3-14 HySpeed HSD130 RHF Instruction Manual
Install the ignition console
• Mount the ignition console on the gantry (bridge).
• Allow room to remove the top for servicing.
B
7 mm
.028"
(4 places)
32 mm
1.25"
32 mm
1.25"
184 mm
7.25"
279 mm
11.00"
248 mm
9.75"
216 mm
8.50"
Note: verify the hose orientation before running the coolant hoses. The fittings are different on the ignition
console end and the power supply end of each hose. The label marked IGN CSL on the end of each
hose indicates that it is the end that is connected to the ignition console.
- HSD130 1
- HySpeed HSD130 3
- Remote High Frequency (RHF) 3
- 03/08/11 4
- Installation and use 5
- Assessment of area 5
- Methods of reducing emissions 5
- Cutting cables 6
- Equipotential bonding 6
- Earthing of the workpiece 6
- Screening and shielding 6
- Attention 7
- TABLE OF CONTENTS 10
- Section 1 15
- RECOGNIZE SAFETY 16
- INFORMATION 16
- FOLLOW SAFETY 16
- INSTRUCTIONS 16
- ELECTRICAL HAZARDS 16
- ELECTRIC SHOCK CAN KILL 17
- 1-4 Hypertherm 18
- Hypertherm 1-5 19
- 1-6 Hypertherm 20
- Hypertherm 1-7 21
- NOISE CAN DAMAGE HEARING 22
- Hypertherm 1-9 23
- LASER RADIATION 24
- SYMBOLS AND MARKS 25
- ADDITIONAL SAFETY INFORMATION 25
- WARNING LABELS 26
- Hypertherm 1-13 27
- 1-14 Hypertherm 28
- Section1a 29
- SÉCURITÉ 29
- IDENTIFIER LES 30
- CONSIGNES DE SÉCURITÉ 30
- SUIVRE LES INSTRUCTIONS 30
- DE SÉCURITÉ 30
- RISQUES ÉLECTRIQUES 30
- Hyper therm 1a-3 31
- OU UNE EXPLOSION 32
- DES BLESSURES OU LA MORT 33
- 1a-6 Hyper therm 34
- LES YEUX ET LA PEAU 35
- OU DES BRÛLURES 35
- 1a-8 Hyper therm 36
- Hyper therm 1a-9 37
- RADIATION AU LASER 38
- SYMBOLES ET MARQUAGE 39
- ÉTIQUETTES DE SÉCURTITÉ 40
- Hyper therm 1a-13 41
- ÉTIQUETTE DE SÉCURITÉ 41
- 1a-14 Hyper therm 42
- Sección 1b 43
- SEGURIDAD 43
- 1b-2 Hyper therm 44
- Hyper therm 1b-3 45
- OEXPLOSIONES 46
- O LA MUERTE 47
- 1b-6 Hyper therm 48
- LOS OJOS Y LA PIEL 49
- Y QUEMADURAS 49
- CONGELADAS 50
- Hyper therm 1b-9 51
- RADIACIÓN LÁSER 52
- SÍMBOLOS Y MARCAS 53
- ETIQUETAS DE ADVERTENCIA 54
- Hyper therm 1b-13 55
- 1b-14 Hyper therm 56
- Section 2 57
- SPECIFICATIONS 57
- Specifications 61
- Noise levels 62
- Ignition console – 078172 65
- Standard off-valve – 229105 66
- Fuel-gas off-valve – 229130 67
- Section 3 69
- Upon receipt 71
- Installation requirements 71
- Steps to take 77
- Placement of the power supply 81
- Install the ignition console 82
- Install the off-valve 84
- Torch mounting and alignment 85
- Off-valve solenoid cable 87
- Pilot arc 92
- Ignition console power cable 94
- Torch lead assembly 96
- Work lead 100
- Arc voltage connection 101
- INSTALLATION 102
- WARRANTY 104
- Examples of input circuits 105
- Power requirements 106
- Connect the power 107
- Torch coolant requirements 108
- Gas requirements 110
- Gas regulators 111
- 2-stage regulator 111
- Single-stage regulator 111
- Supply gas plumbing 112
- Connect the supply gases 113
- Supply gas hoses 114
- Section 4 115
- OPERATION 115
- Controls and indicators 116
- Daily start-up 117
- System operation 118
- Fuel-gas console operation 119
- Consumable selection 120
- Aluminum 121
- Install consumables 122
- Cut charts 123
- Mild steel 124
- Stainless steel 128
- Changing consumable parts 137
- Inspect consumables 138
- Part Check for Action 138
- Inspect Check for Action 139
- Inspect torch 139
- Inspect electrode pit depth 140
- Replace torch water tube 141
- Common cutting faults 142
- How to optimize cut quality 143
- Solution 144
- OperatiOn 145
- Section 5 147
- MAINTENANCE 147
- Introduction 148
- Routine maintenance 148
- System description 149
- Sequence of operation 150
- PCB block diagram 151
- Error codes 152
- Power supply states 161
- Initial checks 164
- Automated diagnostic tests 165
- Power measurement 166
- Draining the coolant system 167
- Coolant flow test procedure 170
- Testing the flow switch 171
- PCB2: Start-circuit 175
- Pilot arc current levels 177
- Chopper tests 181
- Phase-loss detection test 184
- Torch lead test 186
- Preventive maintenance 187
- Cooling system 188
- Torch main body 188
- Gas flows 188
- Cable connections 189
- Ignition console 189
- System grounding 189
- Comments P – 191
- Section 6 193
- PARTS LIST 193
- Power supply 194
- RHF Ignition console 200
- Fuel-gas console 201
- Off-valve (standard) 202
- Off-valve (fuel-gas) 202
- HySpeed torch 203
- Recommended spare parts 206
- Parts List 208
- Section 7 209
- WIRING DIAGRAMS 209
- Wiring diagram symbols 209
- Torch Symbols 211
- Wiring Diagrams 212
- SHEET 1 OF 15 213
- SHEET 2 OF 15 214
- SHEET 3 OF 15 215
- SHEET 4 OF 15 216
- SHEET 5 OF 15 217
- SHEET 6 OF 15 218
- SHEET 7 OF 15 219
- SHEET 8 OF 15 220
- SHEET 9 OF 15 221
- SHEET 10 OF 15 222
- SHEET 11 OF 15 223
- SHEET 12 OF 15 224
- SHEET 13 OF 15 225
- SHEET 14 OF 15 226
- SHEET 15 OF 15 227
- Appendix A 228
- MATERIAL SAFETY DATA SHEET 229
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