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HySpeed HSD130
Remote High Frequency (RHF)
Instruction Manual
(P/N 805510)
Revision 1 – April, 2011
© Copyright 2011 Hypertherm, Inc.
All Rights Reserved
Hypertherm, HySpeed, and HSD130 are trademarks of Hypertherm, Inc.
and may be registered in the United States and/or other countries
Hypertherm, Inc.
Hanover, NH USA
www.hypertherm.com
- HSD130 1
- HySpeed HSD130 3
- Remote High Frequency (RHF) 3
- 03/08/11 4
- Installation and use 5
- Assessment of area 5
- Methods of reducing emissions 5
- Cutting cables 6
- Equipotential bonding 6
- Earthing of the workpiece 6
- Screening and shielding 6
- Attention 7
- TABLE OF CONTENTS 10
- Section 1 15
- RECOGNIZE SAFETY 16
- INFORMATION 16
- FOLLOW SAFETY 16
- INSTRUCTIONS 16
- ELECTRICAL HAZARDS 16
- ELECTRIC SHOCK CAN KILL 17
- 1-4 Hypertherm 18
- Hypertherm 1-5 19
- 1-6 Hypertherm 20
- Hypertherm 1-7 21
- NOISE CAN DAMAGE HEARING 22
- Hypertherm 1-9 23
- LASER RADIATION 24
- SYMBOLS AND MARKS 25
- ADDITIONAL SAFETY INFORMATION 25
- WARNING LABELS 26
- Hypertherm 1-13 27
- 1-14 Hypertherm 28
- Section1a 29
- SÉCURITÉ 29
- IDENTIFIER LES 30
- CONSIGNES DE SÉCURITÉ 30
- SUIVRE LES INSTRUCTIONS 30
- DE SÉCURITÉ 30
- RISQUES ÉLECTRIQUES 30
- Hyper therm 1a-3 31
- OU UNE EXPLOSION 32
- DES BLESSURES OU LA MORT 33
- 1a-6 Hyper therm 34
- LES YEUX ET LA PEAU 35
- OU DES BRÛLURES 35
- 1a-8 Hyper therm 36
- Hyper therm 1a-9 37
- RADIATION AU LASER 38
- SYMBOLES ET MARQUAGE 39
- ÉTIQUETTES DE SÉCURTITÉ 40
- Hyper therm 1a-13 41
- ÉTIQUETTE DE SÉCURITÉ 41
- 1a-14 Hyper therm 42
- Sección 1b 43
- SEGURIDAD 43
- 1b-2 Hyper therm 44
- Hyper therm 1b-3 45
- OEXPLOSIONES 46
- O LA MUERTE 47
- 1b-6 Hyper therm 48
- LOS OJOS Y LA PIEL 49
- Y QUEMADURAS 49
- CONGELADAS 50
- Hyper therm 1b-9 51
- RADIACIÓN LÁSER 52
- SÍMBOLOS Y MARCAS 53
- ETIQUETAS DE ADVERTENCIA 54
- Hyper therm 1b-13 55
- 1b-14 Hyper therm 56
- Section 2 57
- SPECIFICATIONS 57
- Specifications 61
- Noise levels 62
- Ignition console – 078172 65
- Standard off-valve – 229105 66
- Fuel-gas off-valve – 229130 67
- Section 3 69
- Upon receipt 71
- Installation requirements 71
- Steps to take 77
- Placement of the power supply 81
- Install the ignition console 82
- Install the off-valve 84
- Torch mounting and alignment 85
- Off-valve solenoid cable 87
- Pilot arc 92
- Ignition console power cable 94
- Torch lead assembly 96
- Work lead 100
- Arc voltage connection 101
- INSTALLATION 102
- WARRANTY 104
- Examples of input circuits 105
- Power requirements 106
- Connect the power 107
- Torch coolant requirements 108
- Gas requirements 110
- Gas regulators 111
- 2-stage regulator 111
- Single-stage regulator 111
- Supply gas plumbing 112
- Connect the supply gases 113
- Supply gas hoses 114
- Section 4 115
- OPERATION 115
- Controls and indicators 116
- Daily start-up 117
- System operation 118
- Fuel-gas console operation 119
- Consumable selection 120
- Aluminum 121
- Install consumables 122
- Cut charts 123
- Mild steel 124
- Stainless steel 128
- Changing consumable parts 137
- Inspect consumables 138
- Part Check for Action 138
- Inspect Check for Action 139
- Inspect torch 139
- Inspect electrode pit depth 140
- Replace torch water tube 141
- Common cutting faults 142
- How to optimize cut quality 143
- Solution 144
- OperatiOn 145
- Section 5 147
- MAINTENANCE 147
- Introduction 148
- Routine maintenance 148
- System description 149
- Sequence of operation 150
- PCB block diagram 151
- Error codes 152
- Power supply states 161
- Initial checks 164
- Automated diagnostic tests 165
- Power measurement 166
- Draining the coolant system 167
- Coolant flow test procedure 170
- Testing the flow switch 171
- PCB2: Start-circuit 175
- Pilot arc current levels 177
- Chopper tests 181
- Phase-loss detection test 184
- Torch lead test 186
- Preventive maintenance 187
- Cooling system 188
- Torch main body 188
- Gas flows 188
- Cable connections 189
- Ignition console 189
- System grounding 189
- Comments P – 191
- Section 6 193
- PARTS LIST 193
- Power supply 194
- RHF Ignition console 200
- Fuel-gas console 201
- Off-valve (standard) 202
- Off-valve (fuel-gas) 202
- HySpeed torch 203
- Recommended spare parts 206
- Parts List 208
- Section 7 209
- WIRING DIAGRAMS 209
- Wiring diagram symbols 209
- Torch Symbols 211
- Wiring Diagrams 212
- SHEET 1 OF 15 213
- SHEET 2 OF 15 214
- SHEET 3 OF 15 215
- SHEET 4 OF 15 216
- SHEET 5 OF 15 217
- SHEET 6 OF 15 218
- SHEET 7 OF 15 219
- SHEET 8 OF 15 220
- SHEET 9 OF 15 221
- SHEET 10 OF 15 222
- SHEET 11 OF 15 223
- SHEET 12 OF 15 224
- SHEET 13 OF 15 225
- SHEET 14 OF 15 226
- SHEET 15 OF 15 227
- Appendix A 228
- MATERIAL SAFETY DATA SHEET 229
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