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Inhaltsverzeichnis

Seite 1 - Cutting System

Plasma ArcCutting SystemOperator Manual803650 Revision 3powermax190c®

Seite 2 - (P/N 803650)

Hypertherm Plasma Systems 1-1Section 1SAFETYIn this section:Recognize Safety Information ...

Seite 3

SAFETY11-981-2 Hypertherm Plasma SystemsRECOGNIZE SAFETY INFORMATIONThe symbols shown in this section are used toidentify potential hazards. When you

Seite 4 - Hypertherm Plasma Systems i

SAFETY8-98Hypertherm Plasma Systems 1-3Touching live electrical parts can cause a fatal shockor severe burn.• Operating the plasma system completes an

Seite 5 - WARRANTY

SAFETY5/6/021-4 Hypertherm Plasma SystemsInstant-On TorchesPlasma arc comes on immediately when the torchswitch is activated.A PLASMA ARC CAN CAUSE IN

Seite 6 - 19 0c Operator Manual iii

SAFETY11-98Hypertherm Plasma Systems 1-5• Never lubricate cylinder valves or regulators withoil or grease.• Use only correct gas cylinders, regulators

Seite 7

SAFETY8-011-6 Hypertherm Plasma SystemsWARNING LABELThis warning label is affixed to some power supplies. It is important that the operator and mainte

Seite 8 - 19 0c Operator Manual v

2/12/01HYPERTHERM Systèmes plasma 1a-1Section 1aSÉCURITÉDans cette section :Identifier les consignes de sécurité ...

Seite 9

SÉCURITÉ2/12/011a-2 HYPERTHERM Systèmes plasmaIDENTIFIER LES CONSIGNES DE SÉCURITÉLes symboles indiqués dans cette section sont utiliséspour identifie

Seite 10 - Section 1

SÉCURITÉ2/12/01HYPERTHERM Systèmes plasma 1a-3Toucher une pièce électrique sous tension peut provoquerun choc électrique fatal ou des brûlures graves.

Seite 11 - DANGER WARNING CAUTION

SÉCURITÉ5/6/021a-4 HYPERTHERM Systèmes plasmaTorches à allumage instantanéL’arc plasma s’allume immédiatement après que la torchesoit mise en marche.L

Seite 12 - ELECTRIC SHOCK CAN KILL

Operator Manual(P/N 803650)© Copyright 2004 Hypertherm, Inc.All Rights ReservedHypertherm and Powermax are trademarks of Hypertherm, Inc. and may be r

Seite 13 - GROUNDING SAFETY

SÉCURITÉ2/12/01HYPERTHERM Systèmes plasma 1a-5• Ne jamais lubrifier les robinets des bouteilles ou lesrégulateurs avec de l’huile ou de la graisse.• U

Seite 14 - Hypertherm Plasma Systems 1-5

SÉCURITÉ8-011a-6 HYPERTHERM Systèmes plasmaÉtiquette de sécuritéCette étiquette est affichée sur la source de courant. Il est important que l’utilisat

Seite 15 - WARNING LABEL

0powermax19 0c Operator Manual 2-1Section 2SPECIFICATIONSIn this section:Introduction ...

Seite 16 - SÉCURITÉ

SPECIFICATIONS22-2 powermax190c Operator ManualIntroductionThe Powermax190c plasma cutting system uses a chopper power supply to cut mild steel, stain

Seite 17

SPECIFICATIONS0powermax19 0c Operator Manual 2-3WorkLead15.8"(400 mm)12"(305 mm)8.5"(216 mm)8.38"(213 mm)1.0"(25 mm)1.38"

Seite 18

SPECIFICATIONS32-4 powermax190c Operator ManualS MARKThe 230V Powermax190c system conforms to standard EN50192. The S mark indicates that thepower sup

Seite 19

0powermax19 0c Operator Manual 3-1Section 3SETUPIn this section:Upon Receipt ...

Seite 20

SETUP03-2 powermax190c Operator ManualUpon Receipt1. Verify that all parts and items on your order have been received. Alert your distributor if any p

Seite 21

SETUP1powermax19 0c Operator Manual 3-3Grounding RequirementsTo ensure personal safety, proper operation and to reduce electromagnetic interference (E

Seite 22 - SPECIFICATIONS

SETUP23-4 powermax190c Operator ManualPower HookupSystem Circuit Recommendations120V power supply: An individual 30A branch circuit is recommended, pr

Seite 23 - Specifications

5/23/03Hypertherm, Inc.Etna Road, P.O. Box 5010Hanover, NH 03755 USA603-643-3441 Tel (Main Office)603-643-5352 Fax (All Departments)[email protected]

Seite 24 - 19 0c Operator Manual 2-3

0powermax19 0c Operator Manual 4-1Section 4OPERATIONIn this section:Controls and Indicators ...

Seite 25 - IEC Symbols Used

OPERATION04-2 powermax190c Operator ManualControls and Indicators Power Switch POWER ONWhen illuminated, indicates thatthe power supply is energizedan

Seite 26 - Section 3

OPERATION1powermax19 0c Operator Manual 4-3Operation1. Install Torch ConsumablesNote: Hand-tighten onlyWARNING – INSTANT-ON TORCHESPLASMA ARC CAN CAUS

Seite 27 - Location of Power Supply

OPERATION04-4 powermax190c Operator ManualOperation (continued)3. Turn on PowerOIOFFONPosition the power switch to ON (I)4. Check the Indicator LampsC

Seite 28 - Power Cord Plugs

OPERATION0powermax19 0c Operator Manual 4-5Operation (continued)5. Begin CuttingWARNINGINSTANT-ON TORCHESPLASMA ARC CAN CAUSE INJURY AND BURNSPlasma a

Seite 29 - Power Hookup

OPERATION04-6 powermax190c Operator ManualOperating TipsStarting a Cut from the Edge of the Workpiece1. Hold the torch nozzle vertical at the edge oft

Seite 30 - OPERATION

OPERATION0powermax19 0c Operator Manual 4-71. Fire the torch at an angle to the workpiece,then slowly rotate it to an upright position.2. When sparks

Seite 31 - Controls and Indicators

OPERATION04-8 powermax190c Operator ManualOperating Tips (continued)Hand Torch Cutting TechniqueFiring the torch unnecessarily reducesnozzle and elect

Seite 32 - Operation

OPERATION0powermax19 0c Operator Manual 4-9Inspecting and Replacing ConsumablesPart Verify Action if defectiveShield • Center hole is round. Replace•

Seite 33 - Operation (continued)

OPERATION04-10 powermax19 0c Operator ManualCommon Cutting Faults• The workpiece is not totally penetrated. Causes can be:– The cut speed is too high.

Seite 34

ELECTROMAGNETIC COMPATIBILITY (EMC)Hypertherm Plasma Systems iEMC INTRODUCTIONHypertherm's CE-marked equipment is builtin compliance with standar

Seite 35 - Operating Tips

0powermax19 0c Operator Manual 5-1Section 5MAINTENANCE/PARTSIn this section:Routine Maintenance ...

Seite 36 - Operating Tips (continued)

MAINTENANCE/PARTS05-2 powermax190c Operator ManualRoutine MaintenanceWARNINGELECTRIC SHOCK CAN KILLDisconnect electrical power before performing any m

Seite 37

MAINTENANCE/PARTS2powermax19 0c Operator Manual 5-3Basic Troubleshooting1.1 Clean or replace worn consumables asnecessary.1.2 Check for proper install

Seite 38 - 19 0c Operator Manual 4-9

MAINTENANCE/PARTS35-4 powermax190c Operator ManualTorch Lead and Work Lead ReplacementWARNINGELECTRIC SHOCK CAN KILLDisconnect electrical power before

Seite 39 - Duty Cycle and Overheating

MAINTENANCE/PARTS0powermax19 0c Operator Manual 5-5Technical QuestionsIf you are unable to fix the problem with your system by following this basic tr

Seite 40 - MAINTENANCE/PARTS

MAINTENANCE/PARTS25-6 powermax190c Operator ManualPartsPowermax190c Power SuppliesPart Number Description070068 120 VAC, 1-Ph, 60 Hz070070 230 VAC, 1-

Seite 41 - Routine Maintenance

MAINTENANCE/PARTS3powermax19 0c Operator Manual 5-7PAC105 Torch Assembly and 20 ft (6.1 m) Torch Lead – 128833Item Part Number Description1 001288 ...

Seite 42 - Basic Troubleshooting

MAINTENANCE/PARTS25-8 powermax190c Operator ManualPowermax190c LabelsOptional PartsPart Number Description011088 Filter, air compressor inlet060133 Wo

Seite 43 - 190c Operator Manual

WARRANTY9-01ii Hypertherm Plasma SystemsWARNINGGenuine Hypertherm parts are the factory-recommendedreplacement parts for your Hypertherm system. Anyda

Seite 44 - Technical Questions

TABLE OF CONTENTS0powermax19 0c Operator Manual iiiElectromagnetic Compatibility ...

Seite 45

TABLE OF CONTENTS0iv powermax190c Operator ManualSection 2 SpecificationsIntroduction ...

Seite 46 - 19 0c Operator Manual 5-7

TABLE OF CONTENTS0powermax19 0c Operator Manual vTechnical Questions ......

Seite 47

TABLE OF CONTENTS0vi powermax190c Operator Manual

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